KJ-S6700 Silicone Oil Coating Volume Analyzer
KJ-S6700 Silicone Oil Coating Volume Analyzer
KJ-S6700 Silicone Oil Coating Volume Analyzer
KJ-S6700 Silicone Oil Coating Volume Analyzer

KJ-S6700 Silicone Oil Coating Volume Analyzer

The KJ-S6700 silicone oil coating volume analyzer is a core detection equipment for process control and cost optimization in the silicone oil coating industry. Relying on high-precision X-ray fluorescence detection technology, it enables rapid, accurate and stable detection of silicone oil coating volume for various substrates. The equipment has extremely strong compatibility and can be widely adapted to mainstream coated substrates such as PET films, Graflex paper, laminated paper, and kraft paper. It supports multi-point continuous testing and batch detection of various grades, balancing detection efficiency and data accuracy, helping enterprises achieve standardized control of coating processes, reduce raw material losses, improve product qualification rates, and meet the needs of large-scale production in multiple industries.

Application Scenarios

Based on the entire silicon oil coating industry chain, covering all aspects such as production, quality inspection, research and development, and cost control, it is suitable for the following core scenarios and precisely addresses the industry's detection pain points:

 

Disposition material production scenario: Suitable for the production process detection of products such as PET release films, graflex silicone oil paper, and laminated release paper, real-time monitoring of the uniformity of silicone oil coating, avoiding problems such as omission or over-coating, ensuring precise control of the release force (such as light release, medium release, heavy release and other different specification product coating volume matching), and guaranteeing that the products are "stably adhered and easily torn", widely used in the production of adhesive tapes, medical dressings, hygiene care products (diapers), etc. as supporting release materials.

 

Packaging material detection scenario: For coated products commonly used in the food and pharmaceutical industries such as graflex paper and waterproof kraft paper, detecting whether the silicone oil coating volume meets industry standards, ensuring that the packaging has high-temperature resistance, moisture-proof, and oil-proof properties, while avoiding waste caused by excessive coating volume, suitable for specialized scenarios such as high-speed automatic labeling, food packaging, and medical packaging.

 

Electronic material control scenario: Used for the coating volume detection of PET release films (such as flexible circuits, electronic labels, 3C product in-mold thermal transfer substrates) in the electronic field, precisely controlling the accuracy of silicone oil coating, ensuring the stability of the bonding and transfer process of electronic components, helping to improve the quality of high-end electronic products.

 

Research and quality inspection scenario: Suitable for use by research institutions and enterprise R&D departments for the research and development of new silicone oil coating processes, comparing the coating volume effects under different coating parameters, optimizing the process formula; in the quality inspection process, it can achieve batch detection of finished products and semi-finished products, quickly screening out non-conforming products, while retaining the detection data, meeting the industry compliance and quality traceability requirements, suitable for national standards such as "Hygiene Products Release Paper" and "Graflex Paper".

 

Cost control scenario: Through precise detection of silicone oil coating volume, accurately calculating the unit product silicone oil consumption, avoiding waste caused by excessive coating volume or product rework due to insufficient coating volume, helping enterprises optimize cost structure and improve production efficiency, especially suitable for large-scale, high-output coating production lines.

 

KJ-S6700 Silicone Oil Coating Volume Analyzer

Product Features

● Ultra-high detection accuracy: The detection resolution reaches ±0.03g/m², accurately capturing even the slightest differences in coating amounts, eliminating missed detections and false detections, and ensuring the accuracy of detection data.

 

● Wide sample compatibility: It can detect plastic release films, various types of release papers (Grasins, laminated papers, kraft papers, etc.), covering the mainstream coated substrates in the industry, with strong compatibility.

 

● Convenient operation design: The entire coated wide sample can be directly placed for testing, without the need for cutting and sampling, reducing operation steps and improving the convenience of detection.

 

● Efficient batch detection: Supports multi-point continuous testing of single films/papers, and can simultaneously detect multiple sample positions, significantly improving detection efficiency and meeting the requirements of batch production detection.

 

● Intelligent linkage control: Customized TCP/IP protocol API interface, enabling remote control of device modules, real-time monitoring of operation status, and automatic collection of detection data, helping to facilitate the digitalization and intelligence transformation of production.

Equipment Range

Analysis range: 0.03g/m² to 50g/m², covering the detection requirements of the vast majority of silicone oil coated products in various industries, and suitable for detecting the coating amounts of various peelable products ranging from gentle peeling to heavy peeling.

Technical Specifications

Parameter Name

Specific Specifications

Detector

AMPTEK customized Fast-SDD detector

Built-in Industrial Control Computer

NXP IMX8 quad-core A53 industrial control computer

High Voltage Power Supply

50KV/1mA digital high voltage power supply

X-ray Tube

20KV/1mA

Window Material

Beryllium window

Target Material

Silver/Rhodium

Focus

ϕ 1.0mm

Scintillator

ϕ8mm

Input Voltage

AC100~240V, 50Hz

Product Packaging Dimensions

800mm x 535mm x 450mm

Product Dimensions

467mm x 345mm x 336mm

Sample Chamber Dimensions

306mm x 248mm x 124mm

Rated Power

<150W

X-ray Tube Lifespan

5000H

Gross Weight

50KG

Net Weight

32KG

Noise

50dB

Operating Environment - Temperature

15℃~31℃

Operating Environment - Humidity

<70% (No condensation)

Linux Kernel Version

4.14.98

XRF Software Version

V1.2.0

RTM Version

R10101570001-210218

System Firmware Version

V8.03(B02)

Do We Need To Offer You Any Assistance?

Looking ahead, Guangdong Kejian Instrument Co., Ltd. will continue to uphold the core philosophy

Free consultation. No commitment required.

FAQ

  • Q:

    Are you a factory or a trading company?

    A:

    We are a professional testing instrument manufacturer with over 20 years of experience, a national high-tech enterprise and a “Specialized, Sophisticated, Unique and New” certified enterprise.

  • Q:

    What materials can your testing machines test?

    A:

    Our testing machines are suitable for peel,shear, tensile, release force and adhesive strength tests on adhesive tapes, self-adhesive labels, protective films, release papers, release films, foams, films, papers, rubbers and other materials.

  • Q:

    Which international test standards do your equipment comply with?

    A:

    Our equipment supports major international standards including ASTM D3330, FINAT, GB/T 2792, PSTC, etc.

  • Q:

    Is the software in Chinese or English?

    A:

    The software supports both Chinese and English interfaces, switchable freely for global users.

  • Q:

    Is the operation difficult? Do you provide training?

    A:

    The interface is user-friendly. We provide free online training, video tutorials and English manuals.

  • Q:

    How long is the warranty period?

    A:

    12-month warranty for the whole machine, with lifetime technical support.

  • Q:

    How to solve equipment failures?

    A:

    We provide fast response via remote assistance, telephone and email. On-site service can be arranged if required.

  • Q:

    Can accessories and fixtures be purchased separately

    A:

    Yes, we supply original accessories, fixtures and wearing parts for a long term.

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